Overview

Composite Manufacturing

Our capability structure is built to remove the gap between design intent and production reality. Each capability can operate independently, but real value appears when they are connected as one disciplined workflow: design and engineering define the geometry, tooling makes it repeatable, manufacturing executes it with a verified process, and prototyping-to-serial-production planning controls the transition to volume.

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Capabilities

An end-to-end development approach

Tulkas's capabilities are not focused solely on designing or manufacturing a part, but on developing it as a whole - from the initial concept through to a validated production process. Material selection, geometry, manufacturability, tooling approach, and validation requirements are not treated as independent decisions. Depending on the project's needs, these disciplines are brought together within the same development process.

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Capabilities

Capabilities shaped by the project

Not every composite project requires the same manufacturing method, the same tooling structure, or the same depth of engineering. The scope of work is therefore built around the part's operating conditions, target performance, production quantity, geometric complexity, and quality expectations. The goal is not to add unnecessary process steps, but to set up the right level of engineering and production infrastructure the product actually needs.

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Overview

Composite Propellers

Composite Manufacturing

Design & Engineering

UAV Airframe Components

Highlights

Composite Manufacturing Design & Engineering

Composite Propellers UAV Airframe Components

Approach

UAV Airframe Components Marine & Subsea Components

Questions?

Here are some answers.

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Do you only design parts, or do you also manufacture them? +

Both. Design and engineering, tooling, manufacturing, and the prototype-to-serial-production path are handled as one connected workflow, not separate handoffs.

Which production methods do you actually use? +

Method selection depends on the part: hot-press molding, vacuum infusion, vacuum bagging, hand layup, SMC, BMC, post-cure, and vacuum-cast polyurethane are the processes in active use. The right one is chosen based on geometry, tolerance, and volume, not applied uniformly to every part.

How do design, tooling, manufacturing, and prototyping actually connect on one program? +

They are treated as one workflow, not separate handoffs: design defines the geometry, tooling makes it repeatable, manufacturing executes it with a verified process, and the prototype-to-serial-production step controls the transition to volume.